Steam Gun

Upon completion of my steam lamp and my Halloween steampunk costume I really set out to stretch my legs.

First stop when I’m getting in the mood to make is the antique store. A bit of mantiquing always gets me pumped to make. I love looking through the rust and dirt to find the mechanics of yester-year. I usually come home with some sort of new idea of how something used to work. Which as a side note I have relied on this knowledge for some time, and it has proven to solve many problems that I face daily at work. It really is surprising how useful playing with old contraptions is!

On this particular day out I found an old radio display. whats more, I found an old radio tube grab bag. Only a few buck and a I got myself a ton of 7 and 9 pin full size through mini tubes.  This is a good start!

 

So where should I start with this gun? Lets tackle the handle. Everybody always starts with a nerf gun. I’d like something that feels functional as much as fictional.

Starting with a design I drew up from my brainporium, with a hint of design element from the tesla guns of warehouse 13. (some day I’ll do a build of one as a replica prop)

Clamp and glue onto a piece of 1/4″ walnut. What a marvelous wood.

rough glue and cut out of both sides sandwiching the walnut.

Nice polished handle in my hand. What a great start.

Ok, now what? What should I put onto the gun?

The Barrel!

So lets custom cut some tubing! but how should we make it even?

Yep you guessed (and dreaded it), I cut the 1 1/4″ pipe I had and opened it up, applied my pattern and cut it out. I used a series of hand files and my belt grinder to shape.

Then its back into a pipe shape. Not surprisingly, this was the most complicated part of it all. I ended up turning a brass insert that was of proper inner diameter. Combine that with a 2oz hammer I got it back round. The fun part is that copper work hardens, like crazy fast. This piece took 3 or 4 heats to get back round without breaking.

The brass inserts were then bored out to accept a mini-tube on one side and a 5mm LED on the other. I’m just getting into electronics on this level. (basic circuitry really…) but I love the look of green LEDs in steampunk gear. If I had done anything different I would have waited and used a slow color changing RGB diode. but theres always the next gun…

So next step was a second photonic plasma transducer. (I just made that up). Blue didn’t look bad for the pair of them.

Well with two barrels built its starting to take shape!

About this time, Christmas was in full swing. I was off of work for several days, amazing time to sit and think in my workshop. I must have made a dozen drawings, and tried 1000 ways to fit these barrels. But I’m not a fabricator in a traditional sense, I don’t have industrial tools or materials either.

So after an intense internal struggle…. Enter the nerf gun.

This is probably the most heavily modified and steampunked nerf out there, the Maverick.

I want my gun to look and feel like I did a thorough facelift. So Bondo!

This was actually my first experience with Bondo. I stupidly bought the wrong one too. I went to the home center. and bought the blue can, all purpose filler. It seems to feel and act like Bondo but it takes WAY longer to set up. (well at least in my shop’s environmental settings) I found it wouldn’t grab the plastic, even though I had heavily sanded rough. Do notice I also cut the frame of the gun too. Opening the trigger guard made it feel more rounded and whimsical to me.

So after I sanded and scraped and sanded and sanded and sanded and the applied more Bondo, and then sanded. I was finally ready for some paint.

I first did about 3 coats of a flat gray filler primer. Then after it dried for not nearly long enough I did a coat of a bronze/antiqued copper primer. I could have probably started here. I’m still not in love with this color.

While that was drying I took out my spare Maverick, because if you can get two of everything it speeds up recovery of your mistakes….

I started fitting and drilling up the barrel ports. I already had a hole from the original barrel, but I needed to add one for the longer tube. not easy to do without measuring many times. I totally butchered the spare. lesson learned I guess.

With the holes properly drilled for the barrel I placed and epoxied in the copper fitting that I had bought for a totally different part. This acted as a great base. It also finally bonded the nerf plastic together. so I closed the open holes with some more Bondo. finished and painted. At this point I went all in with model paints in brass, copper, rust, silver, black. I am real happy with this look. Its the first model painting that I’ve ever done… fumbled through it but it turned out nice.

 Here’s the barrel placed with the painted gun next to the original.

And, shit. The gun is Bondo’d shut. where the hell am I putting the electronics?

Ok the second barrel is now a battery pack. Or, a plasma compression chamber…

I fished the green LED from its holder all the way down and out one of the holes in the copper fitting. I’m using Cat5E UTP wire here. So 24AWG copper strand. Its probably not heavy enough, but I figure its powering a single 1/4w LED so I figure its like less than single milliamp at 3.4V. I don’t really know the maths side of this yet. but why not live a little!

I capped of the battery tube and put an inline switch to turn it on and off. similar to the cane built. No, actually identical….

Once again, I used some 4-40 screws, and drilled and tapped my fittings. It looks more industrial I think. It also comes back apart if I need it to.

Additionally, I added some 1/4″ copper pipe that I heated and bent to contour the gun frame. I think it really adds to have a plasma charging port on one side and a photonic chamber pressure gauge readout.

At this point I could have stopped. But, in the words of Sherlock’s Moriarty, ‘I’m so changeable’.

I have been also playing a ton of Fallout 4, which probably has fueled my steampunkery as well. (unhealthily most likely) I’ve fallen in love with the Gauss Rifle’s design. I love the exposed field windings on the side. So I set out to steampunk them and add them. The biggest hurtle of all of this was finding solid core copper wire.

I want to scrimp and save where I can. I have a bad, bad, habit of blowing money on builds. At this point I’ve gotten 2 nerf guns, 10ft of 1/4 copper, 5ft 1 1/4 copper, 5ft 1 copper, about 10 various fittings, a pressure gauge, switches, LEDs, 3 spray paints, 9 colors of model paints, brushes, some acrylic paints… Yes, a ton of this will get used in future builds. but this gun probably has about $75 in it already. So I started looking for copper. literally impossible to find. It could also be from me not willing to drive around the neighborhood on trash night and try and scrap it out of other people’s old TVs and such.

Well I broke down, I bought 25ft of solid 18AWG copper and went to town on a transformer casing.

Its a walnut box re-enforced with brass plating.  There are 2 field windings. I had not anticipated it getting crowded so quickly so it is what it is.  I made some brass L brackets and attached them to the bottom rail of the gun.

I think it really turned out nice, and totally unique. I’m very happy with my first steamgun, and my first model paint job. It was a crazy hard build. I should start planning these more!

And the final reveal, with the stand that I built for it to display in my office:

 

Holsters

One of the first things that happens the second you get good enough at leather, everyone wants a holster.  So here’s going to be a collective post on several of the holsters that I’ve done.

First up; Colt Government Pocketlite .380

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This little gun is a shrunk down series 70 1911. Unlike the newer Colt Mustang its built like a 1911 in function. Its quite nice. I carried it for a little bit and decided I needed a personalized holster for it. This was an early holster for me. very simple design. The gun sits low and it all hangs low on the belt. The inscription reads “Malo Mori Quam Foedari” Latin for Death before dishonor – roughly.

This was a quick afternoon build. I don’t carry it any more. The gun is too precious to carry. Its also not the most secure in the world. The holster was only about 6oz leather. Not strong enough to really grip.

 

Next up ; Colt 1871 Navy Revolvers

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My father wanted a “Slim Jim” style holster for his longer barrel Colt Navy. I patterned and worked in 10oz veg tanned leather.

This was of my first real tooling projects.

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Then it became the first suede lined project I’d done too.
IMG_20150407_233337 The whole thing was hand stitched with a very fine thread. It probably took twice as long as patterning, cutting, tooling, and dying combined.
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At this point, he liked what I was doing so he wanted a cross draw version for his shorter barrel…

So again, patterning.

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Cutting the layoutIMG_20150413_195514016

Tooling the new holster to matchIMG_20150413_224605227_HDRGluing the lining in place

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Finally, the finished product. A matched holster set.

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And my very happy father sporting the cross draw.

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Next up, a more recent build. Smith and Wesson Shield 9mm

Probably one of the more comfortable carry pistols out there right now. I picked up a shield on sale and well, I just had to design a new pancake style holster for it!

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The rough tooling cut in.IMG_20150816_115649

Its half way stitched, I’m wet forming it here so it fits snugly.

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Finally, you can see my ever willing father modeling for me. I ended up making him one of these as well. the problem is that he added a special grip tape to the grip and it rubs on him a bit uncomfortably. Gotta work that kink out.

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I’d say everyone should get into leather work though. Good holsters are hard to come by, easy to put together, and easy to turn a bit of side play money off of.

Shotgun Belt

My father has, in the last 2 years, taken up single action cowboy shooting with SASS. Its a cool, fun, and really safe way to go about shooting. Really interesting way to become deadly fast and accurate with some very old and very functional guns.

Well, one of the things that they do for this is to dress as cowboys. Cowboys need leather!

My father asked me to craft for him a special belt to hold his un-fired shells and some spare ammunition. He wanted a belt that buckled on the side and fit him right. So I went to town designing.

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I’ve been getting into carving sheridan style for a while now and this was good opportunity to try a longer and completely original pattern.

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Here I am using my Leather Wrangler’s swivel knife. Its a great knife for amazing detail! Very comfortable.

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All carved and assembled, laying next to its original pattern.

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Lastly, my father showing it off with his (now mismatched pistol belt and utilikilt)

Overall, it was a fun project, it just took a really damn long time to make. Lots of tooling involved.